Terrazzo Epoxy Kit
About the Product
Guide
Reviews
FAQs
Technical Data
Terrazzo Repair Kit Epoxy for Floors & Countertops
- Comes with epoxy and curing agent
- Terrazzo Epoxy Kit comes standard in White
- Available in 1 Gallon or 6 Gallon sizes.
- 1 Gallon Kit includes 102 oz Part A, 26 oz Part B along with 6 pounds of marble dust
- 6 Gallon Kit includes 5 gal Part A, 1 gal Part B along with 36 pounds of marble dust
Additional Items Needed
How to Do Basic Terrazzo Repairs Using Repair Kit
Application & Storage
This adhesive will NOT cure at low temperatures, at or below freezing. Terrazzo Epoxy should be stored at room temperature before dispensing.
Surface Preparation
The surface must be clean and dry. Remove dust, laitance, grease, curing compounds, waxes, foreign particles, disintegrated or soft base material and any previously applied potentially incompatible coatings.
Coverage
Coverage is approximately 6 to 7 sf per gallon at Ā½ inch depth. For larger jobs please contact us for available options.
Color Matching
If matching any color other than white, you will need theĀ Bonstone Liquid TintsĀ to match the desired color of the matrix. You will need to achieve the desired color match before adding any aggregate or hardener.
For the aggregate, you will choose the aggregate to attain the appropriate match
- Now that you have your color match you are ready to add the hardener. The hardener is added using a ratio of 5 parts color matched epoxy A to 1 part hardener B. The hardener allows for a long working time, approximately
- Mix 30 to 35 lbs of chosen aggregate for each gallon of color matched epoxy.
Terrazzo Repair FAQs
Can you epoxy over terrazzo?
Yes, epoxy terrazzo can be applied over existing terrazzo systems. This is advantageous for renovation projects or instances where a change in the flooring system is desired.
Before the application of epoxy terrazzo, it is crucial to ensure that the existing surface is thoroughly cleaned, and moisture levels are checked. This process prepares the foundation for the new epoxy terrazzo application, promoting adhesion and a successful installation.
How do you fill gaps in terrazzo?
Filling gaps in terrazzo involves a similar process to repairing holes. The cause of the gaps should be identified, and the appropriate binder, typically epoxy resin, should be chosen. The repair mixture is prepared with suitable aggregates and binders, ensuring the right consistency.
Once gaps are filled with epoxy, curing, grinding, and polishing are essential steps to achieve a uniform surface that seamlessly blends with the rest of the terrazzo floor.
Can terrazzo be restored?
Terrazzo can indeed be restored through a careful and systematic process. The restoration typically involves removing debris and substances, repairing any holes or cracks, and polishing the surface to its former shine.
The steps include investigating the cause of any issues, selecting the appropriate binder and aggregates for repairs, and allowing sufficient curing time before grinding and polishing. Professional assistance is recommended for more complex repairs, ensuring a thorough and effective restoration process.
How to Do Basic Terrazzo Repairs Using the Terrazzo Epoxy Kit
Step 1: Store Materials at Room Temperature
Before use, store the terrazzo epoxy kit at room temperature. This adhesive will not cure properly at low temperatures or at freezing conditions, so the material and jobsite should be warm enough for proper mixing, placement, and curing.
Step 2: Evaluate the Repair Area
Inspect the damaged terrazzo to determine the depth, size, and condition of the repair area. Remove any loose, unstable, or deteriorated material before mixing the epoxy system.
Step 3: Prepare the Surface
The repair area must be clean, dry, and structurally sound. Remove dust, laitance, grease, curing compounds, waxes, foreign particles, disintegrated base material, soft substrate, and any incompatible coatings before applying the epoxy.
Step 4: Estimate Coverage
Coverage is approximately 6 to 7 square feet per gallon at a 1/2-inch depth. For larger repairs or full-scale terrazzo restoration projects, calculate material needs before beginning and contact MB Stone Pro for larger job options if needed.
Step 5: Match the Matrix Color
If the repair needs to match a terrazzo color other than white, tint Part A using Bonstone Liquid Tints before adding aggregate or hardener. Adjust the color until the matrix closely matches the surrounding terrazzo.
Step 6: Select the Aggregate
Choose marble chips, stone aggregate, or other compatible terrazzo aggregate that matches the existing floor in color, size, and distribution. Proper aggregate selection is essential for a less visible repair.
Step 7: Add the Hardener
Once the color match is complete, add the hardener using a ratio of 5 parts color-matched Epoxy Part A to 1 part Hardener Part B. Mix thoroughly until the material is uniform.
Step 8: Add Aggregate
Mix approximately 30 to 35 pounds of chosen aggregate for each gallon of color-matched epoxy. Blend until the aggregate is evenly distributed throughout the epoxy matrix.
Step 9: Place the Terrazzo Epoxy
Pack the mixed terrazzo epoxy into the repair area, making sure all voids are filled. Slightly overfill the patch to allow for grinding and leveling after the repair cures.
Step 10: Allow the Material to Cure
Let the repair cure fully before grinding or polishing. Cure time will vary depending on temperature, depth, and jobsite conditions, but overnight curing is commonly recommended before grinding.
Step 11: Grind the Repair Flat
Once cured, grind the repaired area flush with the surrounding terrazzo. Use the appropriate diamond tooling and work progressively to expose the aggregate and flatten the patch.
Step 12: Hone, Polish, and Finish
Continue honing and polishing until the repaired section matches the surrounding terrazzo surface. Clean thoroughly and apply the appropriate sealer or finish if required for the project.
Recommendation: create a tutorial video on āHow to Do Basic Terrazzo Repairs Using the Terrazzo Epoxy Kitā
Frequently Asked Questions
What is a terrazzo epoxy kit, and what is it used for?
Which surfaces can this product be used on?
What does the marble dust do?
Can I color match existing terrazzo?
Can I add my own aggregate?
How long does it take before the repair can be ground?
Will the floor need to be prepared before applying epoxy?
Is this kit suitable for home use?
Are there safety precautions when using this kit?
Is this intended for structural crack repair?
How do I achieve a less noticeable terrazzo repair?
Do I need professional grinding equipment?
Key Features & Capabilities
Professional Terrazzo Repair & Installation System
Designed specifically for terrazzo restoration and fabrication, allowing professionals to repair damaged areas or create new terrazzo surfaces with long-lasting performance.
High-Strength Epoxy Binder
Creates a durable bond between aggregates and substrates while providing excellent resistance to cracking, shrinking, and separation.
Custom Color Matching
The white epoxy base can be tinted using compatible pigment systems to match existing terrazzo installations or create custom color combinations.
Compatible with Decorative Aggregates
Works with marble chips, granite chips, recycled glass, and other decorative aggregates commonly used in terrazzo installations.
Grindable and Polishable
Once fully cured, the material can be ground, honed, and polished using standard terrazzo restoration equipment to achieve a seamless finish.
Multiple Project Sizes Available
Available in both 1-gallon and 6-gallon kits to accommodate small repairs, partial replacements, or larger commercial installations.
Suitable for Horizontal Applications
Ideal for terrazzo floors, countertops, stair treads, landings, and other horizontal architectural surfaces requiring a durable decorative finish.